Why Choose a Heavy Load Exoskeleton?
Manual handling of heavy loads remains a daily reality in many sectors across Ireland, from logistics and agri-food to construction and manufacturing. With increasing rates of musculoskeletal disorders (MSDs) reported by the Health and Safety Authority (HSA) and the growing demand for productivity, Irish companies are actively looking for sustainable and effective ergonomic solutions. The heavy load exoskeleton Exyvex precisely meets this need: it doesn't just protect, it actively assists the operator.
The Challenges of Heavy Lifting
- MSD risks from repetitive movements and load carrying: In Ireland, MSDs remain one of the leading causes of work-related illness, with back and shoulder injuries being particularly prevalent across industries like warehousing and construction.
- Human and financial costs of sick leave: A leave of absence for low back pain lasts an average of 30 days. For an Irish company, this translates into productivity losses, replacement costs, and higher employer liability insurance premiums.
- The need to improve ergonomics without sacrificing productivity: Traditional solutions (lumbar belts, trolleys) have shown their limitations. Operators need total freedom of movement while being protected.
Immediate Benefits of the Exyvex Exoskeleton
- Reduction of physical effort by up to 40%: Thanks to its intelligent compensation system, the Exyvex relieves the lumbar and dorsal areas during lifting and holding of loads.
- Active prevention of MSDs: Assistance is continuous and adapts to the operator's movements, reducing the stress peaks that cause injuries.
- Improved comfort and safety: The operator works in a more natural posture, with less fatigue at the end of the day. The risk of falls or awkward movements is also reduced.
Discover the Exyvex — the reference leg exoskeleton for hiking and work.
View productExyvex: The Next Generation Heavy Load Exoskeleton
Designed with the Irish worker in mind, the Exyvex stands out for its user-centric technological approach. It is built to be worn throughout a full shift in demanding environments, from the busy warehouses of Dublin to the manufacturing floors of Cork. Combining lightness, power, and discretion, it is a heavy load exoskeleton that integrates perfectly into any workplace.
Technical Capabilities and Performance
- Assistance up to 30 kg per arm: The intelligent compensation system detects movement and provides proportional assistance to the effort exerted. The operator feels a real difference, without loss of control.
- 8-hour battery life: The lightweight, interchangeable lithium battery allows for use over a full shift, or even two teams with a simple battery swap.
- Ultra-light composite materials: Weighing less than 4 kg, the Exyvex is barely noticeable once adjusted. The materials used are both strong and flexible to follow natural movements.
- Customisable adjustments: Each exoskeleton adapts to the user's morphology (height, shoulder width, arm length) in minutes, without tools.
Areas of Application
- Logistics Warehouses: Order picking, palletising, depalletising. The Exyvex allows handling heavy boxes and parcels without excessive fatigue.
- Factories and Workshops: Assembly of heavy parts, handling of moulds or components. Assistance is particularly useful for workstations where lifting is frequent.
- Construction Sites and Building: Lifting materials (cement bags, blocks), installing heavy items (pipes, beams). The Exyvex offers protection where machinery cannot access.
- Food Industry: Carrying crates, bags of flour or fruit. Hygiene is guaranteed thanks to easy-to-clean materials.
Comparison with Traditional Solutions
To convince Irish HSE managers and operators, it is essential to show how the heavy load exoskeleton outperforms classic equipment.
Exoskeleton vs Lumbar Belt
| Criterion | Lumbar Belt | Exyvex Exoskeleton |
|---|---|---|
| Active assistance | No | Yes, reduces effort by 40% |
| MSD prevention | Limited (compresses vertebrae) | Active and targeted |
| Long-term comfort | Uncomfortable, hot | Lightweight, breathable, adjustable |
| Proven results | Little data | -60% lower back pain in 3 months |
Exoskeleton vs Trolley or Pallet Truck
- Trolleys cannot replace lifting actions at height or in confined spaces: In narrow aisles, on loading bays, or for picking, a trolley is unusable. The operator must carry the load.
- The exoskeleton allows free and agile handling: The operator retains full mobility, can climb stairs, move through cluttered areas, and work at height without losing support.
- Ideal for non-mechanisable areas: On construction sites, in older workshops, or temporary storage spaces, the Exyvex is the most flexible solution.
Testimonials and Case Studies
The figures speak for themselves. Here are two concrete examples of companies that have adopted the heavy load exoskeleton Exyvex.
Feedback – Logistique Dupont
- 45% reduction in MSD-related absences in 6 months: The company equipped 12 order pickers. Absences for low back pain dropped drastically.
- 20% increase in productivity: Less fatigued operators work faster and make fewer errors. Cycle time per order decreased.
- Operator satisfaction: 9/10: Operators feel supported and safe. Wearing the Exyvex has become a mark of recognition.
Case Study – MétalPro Industry
- Welding station handling 25 kg parts: Welders had to manipulate heavy metal parts several times per hour. Shoulder pain was frequent.
- 70% reduction in reported pain after 2 months: Operators equipped with the Exyvex reported a significant improvement in comfort. Chronic pain virtually disappeared.
- ROI estimated at under 12 months: By reducing accidents and absences, the investment in exoskeletons was recouped in less than a year.
Regulatory Aspects and Standards
Purchasing a heavy load exoskeleton should be accompanied by a compliance check and knowledge of available support in Ireland.
Compliance and Safety
- Exyvex is CE certified: It complies with the Machinery Directive 2006/42/EC, guaranteeing a high level of safety.
- CE marking and independent laboratory testing: The exoskeleton has been tested according to strict protocols to validate its effectiveness and safety.
- User manual and training included: Each purchase includes operator training and a comprehensive manual for optimal use.
Financial Support and Funding
- Eligible for regional aid and prevention funds: In Ireland, the HSA's prevention initiatives and Skillnet Ireland networks may offer grants or support for ergonomic equipment. Contact your local Enterprise Ireland office for details.
- Leasing or long-term rental options available: For companies wanting to trial or with a limited budget, rental plans are available.
- Reimbursed by the HSE? : The exoskeleton is not yet registered as a medical device. However, support exists via HSA subsidies and occupational health schemes. Check with your safety advisor.
Purchase Process and After-Sales Service
Taking action with the heavy load exoskeleton Exyvex is simple and secure.
How to Buy an Exyvex Exoskeleton?
- Request a personalised quote: Fill in the online form or contact our sales team. We analyse your needs to propose the best configuration.
- Free 15-day trial: Before buying, test the Exyvex on your site. Our technicians come to install and train your teams. You validate the suitability risk-free.
- Delivery within 2 weeks: Once the order is confirmed, you receive your exoskeletons in 14 working days, with installation and training included.
After-Sales Service and Warranty
- 2-year warranty on parts and labour: We cover all manufacturing defects and breakdowns not caused by misuse.
- Technical hotline 7 days a week: In case of a problem, our team is reachable by phone or email for a quick diagnosis.
- Spare parts available within 48 hours: Our parts stock guarantees fast repairs, minimising equipment downtime.
Discover the Exyvex — the reference leg exoskeleton for hiking and work.
View productFAQ – Frequently Asked Questions about the Heavy Load Exoskeleton
What is the price of a heavy load exoskeleton?
The price of an Exyvex exoskeleton varies depending on options and the number of units. Expect between €4,000 and €8,000 per device. Rental or leasing plans are available. Contact our team for an accurate quote.
How many kilos can a heavy load exoskeleton lift?
The Exyvex assists lifting up to 30 kg per arm, resulting in a 40% reduction in perceived effort. It does not lift the load for you, but significantly reduces strain on the back and shoulders.
Where can I buy an exoskeleton for heavy handling?
You can buy directly on our website Exyvex.com or through our network of authorised distributors in Ireland. We also offer a free 15-day trial to validate your choice.
What are the best exoskeletons for industry?
The Exyvex ranks among the best thanks to its lightness, battery life, and comfort. It is highly recommended by Irish HSE managers for its proven effectiveness in MSD prevention.
Is a heavy load exoskeleton reimbursed by the HSE?
Currently, the exoskeleton is not reimbursed by the Irish HSE as a medical device. However, financial support is available via HSA grants, local authority schemes, or occupational health funding for risk prevention.
